Maniacal Prozac Bottle Toy

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Back in the shop for the last time for this class, I set up the 4 Axis to make the final pieces only this time I edited the support height and width to be bigger in order to cut down my milling time.

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I got it down to 3 hours of roughing and half an hour of finishing,

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and made sure not to tighten the bolt too much like I did with my previous piece that ended up with lines all over the top of the face.

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While the delrin was being milled I got out the vinyl cutter to make the eyes.

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I sketched out a few eyes with the paintbrush tool and proceeded to watch instructional videos about how to set up the cutter properly.

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Then, after exporting the file in the proper format I opened up Silhouette Studio and imported my file.

Everything looked ok to go…or so I thought.

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But what came out was a mess and I struggled to figure out how to outline the lines I had drawn in Illustrator.

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The paper wasn’t being fed correctly through the cutter but I couldn’t figure out how to move the chassis so that it could feed it straight through. Unfortunately, I just had to give up and rely on printing the eyes at home due to time constraints.

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While the rest of the delrin was milling I played around with how I wanted the sticker to look. Creating slits on the side and cutting different parts out from the original print to place them dilligently on the toy’s face.

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I didn’t want to cover up all the work I had done on the mouth so cutting the sticker in half lengthwise seemed to make sense.

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Once I had the three remaining white pieces I dyed them using the same technique as the first one and for the same amount of time to ensure the color would match.

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They came out nicely.

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I took the Illustrator file I tried cutting with and printed it out on printable vinyl sticker.

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The eyes needed to be a little bigger to hide the puckering underneath from putting a flat sticker on a curved surface.

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And after printing out several labels, I had a lot of cutting to do. But first, I wanted to spray paint the inside of each mouth flat black.

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This was a scary process because there was no room for error and I had spent the last 10 minutes scouring google for tips on how to apply paint to delrin. Not a lot of people had luck with spray paint and this freaked me out.

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It took a long, long time to place tape all around the mouth correctly.

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Getting the angles required putting tiny pieces of the flat edge of the tape along the mouth and pressing hard to ensure no paint would seep through.

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I was very happy to be done with that part, but nervous to begin spray painting!

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At first, I did one at a time — mostly out of fear of something going wrong.

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But after the first round dried I got more comfortable with the process and added two pieces at once.

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And eventually four at a time.

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The result was pretty good but I was cautious about taking the tape off, not to rip some of the paint off with it.

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Despite my careful taping, some of the paint got on the lips of the piece.

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But it was surprisingly easy to take off with my fingernail, which kindof worried me about the paintjob lasting a long time.

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I wanted a crisp, to the point sticker to put on the bottle head, and cutting a circle proved to be very challanging.

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Made a tongue too to try and lighten up the mouth a little, and then I used Gorilla Glue 5 minute epoxy to secure the caps on the body and let it dry for an hour to be safe.

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To my dismay, the epoxy did not hold at all so I had to rush to find whatever I had at home to put the two pieces together securely enough.

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I found some heavy duty 3M double sided thick tape and doubled up on it and stuck ’em on and it kindof gave the effect of having the bottle closed but the child’s lock preventing you from opening it.

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In conclusion, I really solidified my work flow on the 4 axis making these toys and my VectorWorks skills increased as well. While I don’t enjoy cutting or printing stickers at all, creating the Illustrator files was fun and I’m now more comfortable using Photoshop too. I don’t think I’ll ever want to peel another sticker again in my life, and I wish I had tiny scissors at home instead of the kitchen ones I used to cut everything with. If I had more time in this class, I would have loved to make 3D printed pills with faces on them to either put inside the mouth of each toy or find a way of putting them under the cap, sticking out. Clearly, I would have liked to find a different way of incorporating a sticker into my design that didn’t require dealing with puckering but I’m glad I used the stickers in the end because I worked hard on them.

Packaging Design & 2nd Print

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I searched my neighborhood far and wide for the right kind of packaging I wanted. Specifically, I was looking for a slim white bag with minimal logo’s so I could easily cover it up with a vinyl sticker.

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Then, using Illustrator and a free Walgreens font, I created a simple sticker design.

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But realized an oval shape wasn’t going to cover the existing logo completely.

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So I took the oval away and made it very simple and it turned out clean.

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I printed a very small version for the top of the bottle as well and got back into the shop to make the 2nd bottle.

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Unfortunately, I tightened the delrin too hard on the 4 Axis and it resulted in the front of the bottle having ripples.

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Back at home I started playing around with sticker placement after printing out a few more labels.

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I think I definitely need to darken the mouth and I may want to tuck the sticker inside of the mouth first to emphasise the shape.

Jig & Coin Mill

My goal for this assignment was to engrave an “S” into a coin. At first I thought I might want to carve my own coin from aluminum but once I realized that I couldn’t get the 90 degree angel’s I wanted from an 1/8th inch bit I thought it may be cool to carve into a Euro instead. I chose an “S” for my wife’s name Sadie.

To begin, I fit my 1/8″ bit to the Othermill and then had to remember to download the Delrin custom tool library for brass because Euro’s are made of a combination of brass and nickel in the middle of the coin where I’ll be engraving.

Once I put together the file for the Delrin rig in Vectorworks I couldn’t figure out how to export it as an .svg file in order to import it to Bantam. I asked around and realized that I needed to bring the file into Illustrator in order to re-save it….and then it took me a good 15 minutes to figure out what to export it as. Turns out you need to export it to an .eps file in order for Illustrator to read it.

Once I did that it wasn’t entirely obvious whether I should keep the art board that automatically came with the .eps file once I imported it. After importing the .svg file from Illustrator I did not get what I expected in Bantam. After deleting the square I made outside the circle and adding a bit of a stroke to the circle constraining the art board to the size of the circle, I was able to get things looking the way they should.

I set the advanced properties on Bantam Tools to cut in the inside because I feared that leaving the settings as they were on default would cut the circle larger than I wanted.

I’m having a lot of trouble getting the “S” to show up in the Bantam program. It seems like it’s only taking the art board because I’m getting an outline of the board but not the “S”. The problem was that it was saving as a text file which wasn’t being read properly by Bantam so I had to rasterize the S to make it an image in Illustrator. I resized the image and set the engraving so it would engrave the middle.

Of course I took the jig off the bed which entirely ruined the point of making a jig so I quickly put it back and made another circle on the other side of the Delrin so I could make a precision “S” in the coin. I’m pretty happy with the results although I would have liked it better if it didn’t make a crazy noise and I had to stop it 3/4 of the way through the process once I stopped it to clean the debris.

I tried making it again with another 2 Euro but it immediately sounded bad once the bit hit the material so I halted production.

I really like using¬† the Othermill and could’ve spent many more hours experimenting with it if I didn’t have to share the machine!

 

CNC Milling a 2 Euro Coin from Marco Wylie on Vimeo.

Composition – ITP Winter Show

Here is my process for creating the ITP Winter Show postcard.

I used a breadboard and some electrical wires to make the lettering.

After playing around with the lettering on grid paper, I realized that I wanted to use the ITP font (Gothic) so I reworked it to look as similar as possible to that type style.

Then I finally ended up with this concept after a lot of toying around with the color and different versions of the same kind of picture. (dreamhost is turning out to be nightmare host…they won’t let me upload any more pictures right now or else I would have shown the whole process).